Hardware Component Fixed Shaft Pineapple Flower Shaft Inserts For Tools
Carbon steel galvanized fixed shaft, pineapple flower shaft, precision inserts for tools
Cutting Tools Overview
Specific Categories & Application Scenarios
The core function of cutting tools is to machine and form metals, wood, plastics, and other materials through edge cutting. Key requirements include sharp cutting edges, wear resistance, and high temperature resistance.
Specific tool types include:
- Drills (twist drills, impact drills, carbide drills, center drills)
- Taps (hand taps, machine taps, spiral fluted taps)
- Dies (round dies, square dies)
- Milling cutters (end mills, flat end mills, ball nose mills)
- Turning tools (external turning tools, internal boring tools, cut-off tools)
- Inserts (carbide inserts, high-speed steel inserts)
- Saw blades (woodworking saw blades, metal cutting saw blades, diamond saw blades)
- Reamers, boring tools, broaches
Application scenarios are concentrated in mechanical processing, mold manufacturing, woodworking, and construction cutting fields. Different tool materials correspond to different processing materials—carbide tools for hard metals, high-speed steel tools for soft metals and wood.
Key Material Selection Considerations
Cutting tool failures typically involve edge wear, chipping, and high-temperature softening. Material selection focuses on high hardness, red hardness, wear resistance, and moderate toughness.
Material Selection: Choose compatible materials based on workpiece hardness. Common materials include High-Speed Steel (HSS), Tungsten Carbide (WC-Co), alloy tool steel, diamond, and Cubic Boron Nitride (CBN).
- HSS offers good toughness and low machinability, suitable for hand tools and low-speed cutting
- Carbide provides high hardness and excellent red hardness (800-1000°C), ideal for high-speed and hard-metal cutting
- Diamond and CBN suit ultra-hard materials with extreme wear resistance but lower toughness
Edge Treatment: Grinding and polishing optimize edge precision for sharpness and lower cutting resistance. Coatings like TiN and TiAlN improve wear resistance, heat resistance, and service life.
Toughness-Hardness Balance: Cutting tools must balance hardness and toughness—excessive hardness causes chipping, while excessive toughness accelerates wear.
Adaptability: Select materials based on processing conditions—dry cutting needs heat-resistant materials, wet cutting requires corrosion resistance, and soft material tools need anti-welding properties.
Our Processing & Assembly Advantages
We manufacture individual components for all cutting tools, including drill bodies, tap cutting edges, saw blade substrates, and insert blanks. Our core capabilities include forging, grinding, coating, and custom edge angle/dimension customization.
We provide finished tool assembly with strict control over accuracy, OEM production with custom specifications, and one-stop service from component processing to finished product delivery.
Advanced equipment includes Japanese and German CNC 5-axis and 6-axis machines, CNC Tsugami, CNC Citizen, multi-station cold extrusion forming machines, 500T press machines, and casting equipment.
Technical Specifications: Maximum processing outer diameter: 60mm, Minimum control tolerance: 0.001mm
Company Profile: 300 employees including 20 technicians, 10 engineers, and 15 quality control personnel. Over 300 pieces of equipment. 8S management with ISO9001 and TS16949 certifications.
Notable Customers: Foxconn, Husqvarna, Shimano, NVIDIA, DJI Drones, Siegenia, Cater-pillar
Our Capacity
| Main Products |
Stainless steel screws, carbon steel screws, pins, rivets, nuts, eccentric nails, embedded parts, and other fasteners |
| Business Type |
Factory / Manufacturer |
| Services |
CNC Machining, Turning and Milling, CNC Turning, Cold heading, Stamping, Assembly Service |
| Materials |
Aluminum: AL 6061-T6, 6063, 7075-T etc
Stainless steel: 303,304,304L,316L,316F,630,410,420,430 etc
Steel: 4140, Q235, Q345B,20#,45# 1215,12L14,1144,1006,1008,1010,1015,1018,10B21,1035,1065 etc
Alloy steel: 5140,4135,4140,3435,5120,415,435,440 etc
Titanium: TA1,TA2/GR2, TA4/GR5, TC4, TC18 etc
Brass: C36000 (HPb62), C37700 (HPb59), C26800 (H68), C22000(H90),C27000,C51900,C11000,C3604,H62,H65 etc
Copper, bronze, Magnesium alloy, Delrin, POM, Acrylic, PC, etc.
|
| Finishes |
Sandblasting, Anodize color, Blackening, Zinc/Nickel Plating, Polish, Power coating, Passivation PVD, Titanium Plating, Electrogalvanizing, electroplating chromium, electrophoresis, QPQ(Quench-Polish-Quench), Electro Polishing, Chrome Plating, Knurl, Laser etch Logo, etc.
|
| Drawing Formats |
STEP, STP, GIS, CAD, PDF, DWG, DXF etc or samples |
| Tolerance |
+/-0.01mm ~ +/-0.05mm |
| Surface Roughness |
Ra 0.1~3.2 |
| Inspection |
Complete inspection lab with Micrometer, Optical Comparator, Caliper Vernier, CMM, Depth Caliper Vernier, Universal Protractor, Clock Gauge, Internal Centigrade Gauge |
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